Completely New Cutters And Carbide Insert Compositions From Iscar To Better Improve The Machining Method



Iscar is launching Penta 34 carbide inserts using a new PB chipformer. The PB chipformer features a single cavity using a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer having a dissimilar frontal edge.

The new chipformer was developed for machining soft materials. It is an exceptional solution for parting bearing steel and other extraordinarily ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.

The combination of the brand new chipformer and IC908 grade provides excellent chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the versatile IC908 PVD coated grade. The brand new family advances the application range of Iscar's most economical grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when examined to a competitor's cutter, is a attractive solution for machining any soft and ductile material.

Iscar's Upgrades for Parting

Iscar has developed a new family of reinforced Tang-Grip blades for the popular TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced architecture, can be implemented in long overhang. Only the part of the blade required for penetration (cutting depth) has a reduced width. The rest is thick, which provides upgraded rigidity and stiffness. These blades are an superb solution for parting and grooving in between the main and sub-spindle of turn/mill machines. The single-ended insert has a incredibly rigid clamping and therefore provides a very substantial advantage over any other system.

Further additions to Iscar's Grip family are Do-Grip carbide inserts built from the unique Sumo Tec carbide grades: IC807 IC808 and IC830. The brand new Sumo Tec grades significantly increase insert life, due to the greatest advanced coating technology followed by a distinctive surface treatment. This also provides enhanced tool life due to low surface stress and an evenly coated top surface. The even surface contributes to constant uninterrupted chip flow, less generated heat and less friction. The new process improves toughness and chipping resistance and thus lowers friction and built-up edge. This in turn extends and prolongs tool life at expanded machining conditions for all types of work piece materials. The new PVD process is composed of Iscar's AL-TEC coating technology, utilizing the unique surface treatment.

Iscar's Chip Splitting Inserts
Iscar's new HM90 APCR 220605-CS grooved carbide inserts put an end to chip clogging dilemmas in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts tailored specifically for aluminum milling. With 2 grooves pressed into every polished cutting face, the inserts split aluminum chips into a amendable size for easy, reliable evacuation despite the application's characteristic high chip volume. The 22 mm inserts, each with two edges, are designed to maximize metal removal over the profuse range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work especially well with Iscar's new HM90 EAL/FAL...22 aluminum rough milling cutters. Besides dependably clearing chips, the inserts conserve power and cut down chatter in long-overhang setups. The inserts feature a cavity on the bottom to make certain correct mounting in cutter chip pockets equipped with standard spring pins. For optimum chip control, Iscar advises using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.

Some Improvements Have Increased Iscar's Families Of Indexable Endmills For Elevated Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Some Of Improvements In Carbide Inserts By Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

Iscar Releases A Revolutionary Line Of Slitting Cutters Applying Tang-Grip Technology And The Sturdiness Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Brand New End Mills From Iscar Will Multiply Productivity While Cutting Down Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

The Newest In Carbide Endmill Configuration In A Extensive And Prosperous Line From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Some Of Improvements In Carbide Inserts From Iscar Across The Last Decade
Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.

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